Give a brief account of the following processes as used in extraction of metals:
(a) Smelting
(b) Magnetic separation
What do you understand by the following terms: (i) Roasting, (ii) Calcination, (iii) Smelting?
Describe mainly with balanced chemical equations.
(a) Copper from copper pyrites by self reduction.
(b) Zinc from zinc blende by carbon reduction.
(c) Silver from silver glance by cyanide process.
a) copper pyrites is first converted into cuprous sulphide.
2CuFeS2 + O2 → Cu2S + 2FeS + SO2
Cuprous sulphide and ferrous sulphide are further oxidized into their oxides.
2Cu2S + 3O2 → 2Cu2O + 2SO2
2FeS + 3O2 → 2FeO + 2SO2
Copper is extracted from the molten matte through bessmerization. The matte is introduced in to Bessemer. The air is blown through the molten matte. Blast of air convert Cu2s partly into Cu2O which react with remaining Cu2S to give molten copper.
2Cu2 S + 3O2 → 2Cu2 O + 2SO2
2Cu2O + Cu2 S → 6Cu + SO2
This is self-reduction
b) Zinc blende is concentrated by floath floatation process. The concentrated ore is heated in excess supply of air above 900o C on the hearth furnace. During roasting. Zinc sulphide is converted to zinc oxide
2ZnS + 3O2 → 2ZnO + 2SO2
The reduction of zinc oxide is done using coke. The temperature in this case is higher than that in case of copper. For the purpose of heating, the oxide is made into brickettes with coke and clay.
ZnO + C Zn + CO
The metal is distilled off and collected by rapid chilling.
c) Extraction of silver by cyanide process: silver is extracted from argentite ore. The powdered ore is agitated with a dilute solution of NaCN while a current of O2 is constantly passed. The metallic sliver from the ore dissolves and forms sodium argentocynide.
2Ag2S +8NaCN +O2 +H2O → 4Na[Ag(CN)2] +2NaOH +2S
This complex is treated with zinc dust when silver gets precipitated as a dark amorphous mass.
4Na[Ag(CN)2] +Zn → Na[Zn(CN)4] + 2Ag
Thus, impure Ag is obtained which is purified by electrolysis of a solution of AgNO3 containing dil HNO3 using impure Ag as the anode and a strip of pure Ag as the cathode.
(a) How is aluminium extracted from alumina?
(b) Give balanced equations for the extraction of aluminium from bauxite by electrolysis.
(c) What is the function of cryolite in the extraction of Al from Al2O3.